DOSING SYSTEMS

Chemical


  • Manuals - Automatics
  • Remote Communication

Overview

- Manuals / Automatic.
- Possibility of remote communication under ModBus Protocol.
- Proportional to flow rate or process signals.
- For one or several injection points.

- Pneumatic or Electric driven pumps.
- Have many types of alarms for fails of the dosing pumps or low level of tank.

- High discharge pressure.
- Feedback signal of pumps.
- Accessories for calibration, measurement, injection.

MMirbla offer a wide variety of configurations for its dosing equipments by injection, these equipments can mount one or more pumps depending of the client’s requirements or the application, these pumps can be installed so as to have one holder pump and if required one pump in stand-by. In equipments with multiple configuration, can be installed several pumps (for several injection points) and can too put pumps in stand-by. The pumps series we have available for our systems, you may consult it in the pumps section:

FEEDBACK SIGNAL OF PUMPS

If is required counting with feedback signal to monitor the pump operation, Mirbla offer the so-called Injection sensor.
This Accessory is installed on the suction or the discharge of the pump (according to operation conditions) and it principal function is give a signal for each pump pulse. This Signal may be conducted to the control room or be interconnected with the automatic controller, to detect a occasional failure in the pump and deliver an alarm signal and/or commute to the other pump (according to the model). You can know more about our sensors, in the next link:

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PUMP CALIBRATION

For the right dosification is essential perform a correct calibration of the dosing pumps, for this Mirbla Offer a different types of Calibration pots. The different models count with distinct capacities and construction materials suitable for a huge variety of chemicals. It principal material is Pyrex graduated in Cubic centimeters and count with a mechanical protection to avoid the glass break by hits.
More information in the next link:

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To give an Answer to all clients’ necessities, Mirbla developed a series of automatic controllers whose main characteristics are:

- Controlling the pump by a process signal.
- Give alarms for pump failures, process signal out of range, etc.
- In Equipments with 2 or more pumps, commute between the titular pump and the standby pump.
- Son aptos para áreas clasificadas.
- Allow local settings or distance settings (Under ModBus protocol) and allow visualization of pump operation in the control room.

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It's very important perform a uniform dosification and homogeneous on the injection point, for this we develop distinct models of injection nozzle, these allow to the chemical product enter in the center of the pipeline. The injection is performed in spray form, ensuring the right mix in the process flow. It design allow it installation, or extraction during the service.
Also allow perform additivations on line. Counting with connections to flanged process or screwed process, accord to the client specifications. These Nozzles have a retention valve to avoid venturi effect.

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It installation is a lot of times essential to have a correct dosification, avoiding several effects which are common find in chemical treatment process:

- By it design allow the chemical product pass be in only one direction.
- For the chemical product injection be as a spray form, generating a better mix between the chemical and the current of the process to treat.
- In cases where it have depressions on the injection points.
- When the chemical treatment is performed in a process which it fluid is a gas.

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We offer a huge variety of filters, where the client can find the right one for the application accord to the chemical composition.

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Systems of Pneumatically driven pumps: All pneumatic dosing pumps have a built-in automatic controller which generates pulses which command the dosing rate. These accessories, in the dosing systems which have FL controllers, work as Auxiliary Command in a case of failure, or energy supply problem. In the Manuals pneumatic dosing systems is the main control. You can Visit the next link for more information:

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Electric Motor dosing systems: For these the flow rate regulation can make in the following ways:

A) With our stroke regulator, this one have the particularity of it can change the movement of the piston or diaphragm of the pumps, linearly responding to a control signal, in this way keeps the injection frequency of the chemical product in the process independently of the flow of the pump.

B) Varying frequency of the driving motor of the pump, for this can be included a proportional converter to signals of the process which can be configured manually. This type of regulation is used in process where the chemical injection not necessarily must be continuous, where the dosing frequency can be between 10 pulses per minute till 90 pulses per minute, without this affect the process.

C) With our controllers of the FL series can adjust the function time of the pumps in proportional way to the process signal, keeping the flow rate in the Liters per hour which the client required. This type of regulation is used in process where the chemical injection can be interrupted in lapses of 30 seconds without this affect the process.

TANKS FOR CHEMICAL PRODUCTS ACCUMULATION

The dosification skids can include tanks to contain the product. These tanks can be of a huge variety of construction materials, depending of the properties of the containing chemical, and the conditions of the process. The materials we offer are:
- Stainless Steel AISI 316.
- Carbon Steel.
- Fiberglass reinforced PP.
- High density polypropylene.
- PP.
- PE.

The capacities can vary depending of the desired autonomy for the system. If is required, the tank can count with an agitation system or a recirculation system of the chemical product with the possibility of being automate for transfer.

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TANK LEVELS

LThe accumulation tanks of chemical products can include distinct types of levels. These can be:
- Lateral Type (Pyrex).
- Visual indicator type (needle which indicate the percentage).
- Analog signal output level, transmitters of differential level, by radar, resistive type, etc.
- Also can include alarm contact by lower level of tank which can be conducted to the control room or transmitted remotely.

These contacts of tank level can be used also to stop the dosage equipment (in case of lack of product) or to activate the system of chemical product transfer.

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Diagrams

Diagram 1

Sistema de dosificación, con una sola bomba de accionamiento eléctrico, con caja de mandos y motor a prueba de explosión. Monta un tanque de 1000 lts de capacidad.

Diagram 2

Sistema de dosificación, con una bomba de accionamiento neumático, de la serie ISM. Monta un tanque de 700 lts de capacidad en material PRFV.

Diagram 3

Sistemas de Inyección Química Múltiple, formados por 4 Bombas Dosificadoras del tipo Diafragma Hidráulico, con controladores de la serie FL, apto para áreas clasificadas.

Diagram 4

Sistema de Inyección Química simple con una bomba del tipo pistón buzo, serie ISM.
Montado sobre estructura.

Diagram 5

Sistema de Inyección Química simple con una bomba del tipo pistón buzo, serie ISM. Montado dentro de un gabinete apto para intemperie.